Intelligent Control of Diesel Generator

Kecheng is Intelligent Control of Diesel Generator manufacturer and supplier in China. We look forward to cooperating with you.

Generator set control module

The unit is equipped with an advanced control system, using a dedicated program controller. In the event of a loss of mains power, phase loss, or under-voltage, it can automatically start the unit and bring it into operation for power supply. When a fault occurs, the audio-visual alarm device will automatically sound an alarm and remember the fault point, while also automatically shutting down to ensure the safety of the unit. The control panel features a full Chinese character display screen and soft-touch switches, offering good tactile feedback, clear display, and reliable operation. Additionally, it can be designed with control panels for automatic grid connection of more than two units. Intelligent diesel generator sets integrate IoT, big data, and AI technologies, achieving an upgrade from traditional power generation equipment to intelligent and informatized devices. They are widely used in emergency power supply, industrial scenarios, and energy solutions for the 5G era. Below are its core features and application advantages:

Core technology characteristics

Remote monitoring and Internet of Things integration

The Internet of Things technology is used to monitor the operating parameters (oil temperature, voltage, load, etc.) in real time, and the data is transmitted through the cloud to support remote viewing and control by mobile phone/computer.

The RS485 communication protocol realizes anti-interference data transmission and is compatible with multi-device linkage management in industrial environment.

Intelligent diagnosis and early warning

The built-in algorithm analyzes the data in real time, predicts potential faults (such as abnormal oil pressure, high water temperature, etc.), and prompts maintenance requirements through audio and light alarms.
The fault self-diagnostic function can identify the specific problem code and shorten the downtime for maintenance.

Automation control and energy efficiency optimization

Automatic start and stop: power supply is started within 15 seconds when the mains is interrupted, and automatic switching and cold machine shutdown are performed after recovery.
Load adaptive adjustment: dynamically adjust fuel supply and speed according to load changes, improve fuel economy (save 10%-15% fuel consumption).

Application advantages

High efficiency energy management

Support multi-energy expansion (such as solar energy and energy storage systems) to meet the high reliability power demand of 5G base stations and data centers.
Fuel preheating and waste heat recovery technology (such as spiral heat exchange tube in patented design) improves energy utilization.

Multi-scenario adaptability

It is suitable for fire emergency, industrial and mining enterprises, remote base stations and other scenarios, providing stable power guarantee.
Compact designs (such as fire vehicle units) combine space utilization with rapid deployment capabilities.

Operation and maintenance convenience

Generate maintenance suggestions through cloud big data analysis to extend the life of equipment.
Modular design facilitates functional expansion (such as grid connection control, backup power switching).

The key points of purchase

Brand and performance: prefer Cummins, Volvo, Weichai, Yuchai and other brands to ensure engine stability and after-sales support.
Power matching: Select the appropriate power according to the load requirements (such as 10-500kW common range) to avoid inefficient operation.
Intelligent configuration: it should have remote communication (4G/5G), automatic control and fault warning functions.
Environmental compliance: local emission regulations should be met, and models with DPF/SCR post-treatment technology should be preferred.