Remanufactured Diesel Generator Sets

Shandong Kecheng Electric Equipment Co., Ltd.'s Weifang series of 200KW-400KW Stirling generator sets are remanufactured diesel generator sets: these are power equipment centered around diesel engines, primarily used in industries, construction, and emergency power supply sectors. Shandong Kecheng Electric Equipment Co., Ltd. s remanufactured diesel generator sets, with their high cost-effectiveness, strong environmental adaptability, and mature technology, have become an efficient solution for industrial and emergency power supply, especially suitable for users with limited budgets but stable demand.

Definition and core advantages

Remanufactured diesel generator sets refer to the professional repair and upgrade of old units to restore or improve their performance to close to the standard of new units, while meeting environmental requirements. Its core advantages include:

Cost advantage: The price is significantly lower than that of new units, and the price is about 30%-50% of that of new units, suitable for short-term or standby demand.
Environmental protection: reduce resource waste by recycling core components (such as engines and generators).
Reliability: The original manufacturers remanufacturing process is adopted, such as Weichai WP10 and WP12 series engines, to ensure stable power.
Power system: engine remanufacturing: mainly Steyr and Weichai models, power coverage of 200-490 kw, suitable for 180-450 kW generator sets.
Intelligent control: equipped with automatic control cabinet and intelligent module, support remote monitoring and emergency start.

performance optimization

Fuel efficiency: optimize fuel consumption in the load range of 60%-90% and improve economy.

Core assembly process

Pre-treatment before disassembly

Oil line closed
Use special plugs to close the fuel pipe and coolant pipe to prevent residual liquid from contaminating the work area.
Protection and isolation
Cover the generator, distributor and other electrical components to avoid high pressure cleaning damage to precision parts.

Deep cleaning process

1. Preliminary decontamination
The cylinder body, cylinder head and other large parts are soaked in 45℃ ultrasonic cleaner for 10 minutes to decompose the surface oil film.
High-pressure water gun (pressure> 120Bar) to flush the dust in hidden parts such as radiator and mudguard.

2. Fine processing
The complex structure such as piston ring groove and crankshaft oil passage is manually washed, and the stubborn carbon deposits are removed with alkaline degreasing agent.
Compressed air is used to dry the water in the precision parts such as the camshaft bearing housing.

3. Assembly of basic parts
The cylinder is fixed on the flipping frame. When installing the crankshaft, molybdenum disulfide grease is applied and the bolt torque is increased to 120N·m in three steps.

4. Motion component matching
The piston ring opening is misaligned by 120°, and the gap of the connecting rod bearing is controlled by plastic line gauge to 0.03-0.06mm.

5. Timing system calibration
The dedicated positioning tool aligns the crankshaft-camshaft timing marks and pre-presses the chain tensioner to the specified scale.

Final inspection and debugging

Cold test
The stand simulates the working condition of 0-3000r/min to detect oil pressure (idle speed> 1.5Bar) and abnormal sound.
hot running-in
Step load test (2 hours):
0-30 minutes: 1500r/min, load 20%
30-90 minutes: 2200r/min, load 50%
The discharge temperature (≤ 650℃) and vibration amplitude are detected at the end.

Rust prevention treatment

Apply water-based rust inhibitor (pH value 7.5-8.5) on the metal surface to form a protective film.
Common faults: excessive lubricating oil or piston ring wear can lead to blue smoke in exhaust, and long-term low load operation (<40% power) aggravates component loss.
Maintenance suggestions: Check the condition of air filter, fuel filter and lubricating oil regularly, and replace worn parts in time; pay attention to the clearance of cylinder liner to avoid oil entering the combustion chamber.